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Syed Rashid Ahmed ButtShaanxi Chengda Industrial Furnace Co., Ltd. completó la puesta en marcha del horno de arco eléctrico, los trabajadores cooperaron cuidadosamente con los ingenieros de Chengda para aprender y operar el equipo,mostrando la profunda amistad y la excelente cooperación entre los pueblos de China y Pakistán. -
AboubacarDespués de más de un mes de producción intensa y depuración,Se han puesto en funcionamiento con éxito 2 conjuntos de equipos de cámara de sedimentación de gases de combustión de intercambio de calor ~ Todo el personal involucrado en el proyecto ha trabajado duro- ¿ Qué pasa? -
¿ Qué haces aquí?Felicitaciones calurosas a la compañía de fabricación de hornos industriales de Shaanxi Chengda en Corea del Sur.Instalación y fabricación cuidadosa y puesta en marcha estricta del equipo de los hornos de fundición de metales preciosos del condado norte de Chungcheong, esperando el futuro en más campos para lograr una cooperación mutuamente beneficiosa y beneficiosa!
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36,000 kVA DC Titanium Slag Smelting Furnace with Closed Sealed Type for High-Titanium Slag Production
| Lugar de origen | Porcelana |
|---|---|
| Nombre de la marca | Shaanxi Chengda |
| Certificación | ISO 9001 |
| Número de modelo | Negociar en función de la capacidad de procesamiento del equipo. |
| Cantidad de orden mínima | 1 unidad |
| Precio | The price will be negotiated based on the technical requirements and supply scope of Party A |
| Detalles de empaquetado | Discutir de acuerdo con los requisitos específicos de la Parte A. |
| Tiempo de entrega | 2 meses |
| Condiciones de pago | LC, T/T, Unión Occidental |
| Capacidad de la fuente | Completar la cadena de suministro de producción, suministrar a tiempo y cumplir con los estándares d |
Datos del producto
Descripción de producto
Titanium Slag Smelting Furnace Equipment
Titanium Slag Smelting Furnace (also known as Titanium Slag Submerged Arc Furnace) is a specialized industrial electric furnace for smelting ilmenite concentrates into high-titanium slag (raw material for titanium dioxide & titanium sponge) and pig iron by carbothermic reduction at high temperature.
I. Equipment Classification & Structural Features
1. By Power Supply Mode
- AC Titanium Slag Furnace (Three-Phase)
- Standard industrial model, 12,500~36,000 kVA
- Three graphite/Soderberg electrodes, circular/rectangular furnace body
- Mature technology, widely used for acid-soluble & chlorinated slag
- DC Titanium Slag Furnace
- High-efficiency, 9,000~40,000 kW+
- Lower power/electrode consumption (-10~15% power, -40% electrode)
- Better stirring, higher product purity, lower noise
2. By Sealing Level
- Closed Sealed Type
- Fully enclosed, negative/micro-positive pressure
- For high-titanium slag (TiO₂ >90%), CO gas recovery
- Ideal for chlorination process feedstock
- Semi-Closed Type
- Partial hood, open/partially open operation
- For acid-soluble titanium slag (TiO₂ 75~80%)
- Lower investment, simpler maintenance
3. By Furnace Shape
- Circular Furnace (≤40,000 kVA)
- Uniform heating, good stability
- Widely used for medium/small capacity
- Rectangular Furnace (≥40,000 kVA)
- For ultra-large capacity, higher output
- Better for continuous large-scale production
II. Complete Equipment Composition
1. Furnace Body System
- Steel Shell: Cylindrical/rectangular steel structure, water-cooled
- Refractory Lining: High-density magnesia-chrome bricks, corundum refractory
- Furnace Cover: Sealed water-cooled hood with feeding/observation ports
- Tapping System: Iron notch (pig iron) & slag notch (titanium slag)
2. Electromechanical System
- Electrodes:
- Soderberg (self-baking) electrode: φ700~1200 mm
- Graphite electrode: φ600~800 mm (high-purity)
- Electrode Holder: Hydraulic clamping, water-cooled copper contact shoes
- Lifting System: Hydraulic cylinder, auto lift/regulation
- Pressure Feeding: Automatic electrode pressing (15~50 mm/stroke)
3. Power Supply System
- Transformer: Special furnace transformer, on-load voltage regulation
- Primary: 35 kV; Secondary: 110~420 V (multi-stage)
- Capacity: 12,600 kVA, 25,500 kVA, 33,000 kVA, 36,000 kVA
- Short Network: Low-impedance copper busbar/cable, balanced three-phase
- Cooling: Oil-water cooling for transformer; water cooling for electrodes/hood
4. Auxiliary Systems
- Feeding: Auto batching, multi-point charging, continuous feeding
- Flue Gas: Secondary combustion, waste heat recovery, baghouse/alkaline scrubbing
- Cooling: Circulating water system (≥0.3 MPa)
- Control: DCS auto-control (voltage, current, electrode, temperature)
III. Core Technical Parameters (Typical Models)
| Parameter | 12,600 kVA (AC) | 25,500 kVA (AC) | 33,000 kVA (DC) |
|---|---|---|---|
| Transformer Capacity | 12,600 kVA | 25,500 kVA | 33,000 kW |
| Operation Voltage | 150~300 V | 180~360 V | 200~400 V |
| Electrode | 3×φ780 mm | 3×φ1000 mm | 2×φ900 mm |
| Furnace Diameter | φ10.6 m | φ13.8 m | φ15.2 m |
| Melting Temp | 1650~1750℃ | 1700~1800℃ | 1750~1850℃ |
| Daily Output | 80~100 t slag | 180~220 t slag | 250~300 t slag |
| Power Consumption | 2,200~2,400 kWh/t | 2,100~2,300 kWh/t | 1,800~2,100 kWh/t |
| Electrode Consumption | 25~35 kg/t | 20~30 kg/t | 12~20 kg/t |
| Operation Rate | ≥85% | ≥87% | ≥88% |
| Annual Output | 30,000 t/year | 80,000 t/year | 120,000 t/year |
IV. Product (Titanium Slag) Specifications
- Acid-Soluble Titanium Slag:
- Total TiO₂: 75~80%
- FeO: ≤5%, CaO+MgO: ≤1.5%
- For sulfuric acid titanium dioxide
- High-Titanium Slag (Chlorination Grade):
- Total TiO₂: ≥90~92%
- FeO: ≤1.5%, CaO+MgO: ≤0.5%
- For chloride titanium dioxide & titanium sponge
V. Technical Advantages
- High Efficiency: Continuous smelting, auto-control, high operation rate
- Energy Saving: Optimized short network, low consumption, DC furnace superior
- Environmental Protection: Closed gas recovery, flue gas purification, low emission
- High Quality: Uniform composition, low impurity, stable product quality
- Large Capacity: Single unit up to 36,000 kVA, annual output 120,000+ tons
VI. Application Scope
- Smelting ilmenite into high-titanium slag & pig iron
- Raw material for titanium dioxide (sulfate & chloride route)
- Raw material for sponge titanium & titanium alloy production
- Resource utilization of titanium-bearing materials
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